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2ZR-Swapped Turbo Yaris Project


06YarisRS
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I recently finished installing a turbo kit on my 2006 RS 5-door. Before installing the kit, I swapped in a low mileage 2ZR-FE 1.8L Corolla engine. I also completely painted the car in my homemade cross flow booth.The car is an absolute blast to drive. When the car was dyno tuned, I had a bad BOV and a few small leaks and it produced 155 WHP at a max of 5.5 psi. Since then, I fixed the leaks, re-kitted the BOV, tweaked the wastegate and I'm hitting between 7.5 to 8 psi and estimate about 175 WHP with my new "street" tune which I did myself. 

Here are links to a few threads that document the swap, paint process and turbo kit install. These are long threads.

2ZR-Swap

Repaint

Turbo Install

A quick (poor quality) video of merging onto the highway:

https://www.youtube.com/watch?v=80WPr7khL9k

 

Here are some pics from the project:

Alternator Install 2.jpg

Big Bay.jpg

Engine In.jpg

Engine out.jpg

PreTune 1.jpg

PreTune 2.jpg

PreTune 4.jpg

Turbo Bay Final - Copy.jpg

Alloy Wheels Clear 1.jpg

Base 1.jpg

Base 2.jpg

Clear 1.jpg

Clear 2.jpg

clear 4.jpg

Primer Final 4.jpg

Primer First Coat 1.jpg

primer First Coat 3.jpg

Manifold Test Mount 2.jpg

Turbo Test Mount 1.jpg

New Tip 4.jpg

FIC Firewall Hole 7.jpg

FIC Wiring 27 June, 2019.jpg

Perfect Idle.jpg

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17 minutes ago, saxo265 said:

Welcome! 👍 very nice work.

Thanks saxo265. I enjoyed the build.

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42 minutes ago, AL21784 said:

Good work that pal!

 

Alan

Thanks Alan!

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